ABS

ABS: Discover the versatile plastic for (almost) all applications

Behind the abbreviation ABS lies not only the somewhat unwieldy name Acrylonitrile Butadiene Styrene Copolymer, but also one of the best-known plastics in the world. Its stability, health safety and excellent processing properties make this thermoplastic the material of choice for a wide range of consumer goods. These include, for example:

  • toys, sticking bricks and play figures
  • automotive parts and motorcycle helmets
  • mouthpieces for clarinets and saxophones
  • furniture parts
  • filaments for 3D printing

At Sattler SCM, we have outstanding expertise in the production and processing of this thermoplastic material, which is in high demand. Learn from us everything you need to know about the special properties of ABS, its use and the many processing possibilities. Because even though the name acrylonitrile-butadiene-styrene copolymer may be a bit unwieldy, ABS adapts to almost any purpose.

The special properties of ABS make the plastic extremely popular

In its original form, acrylonitrile-butadiene-styrene copolymer is a colorless thermoplastic obtained by copolymerizing polybutadiene with other monomers. Even in this untreated form, ABS impresses with a whole range of outstanding properties:

  • Acrylonitrile-butadiene-styrene copolymer can be easily printed, painted and even chrome-plated.
  • Its high impact strength makes ABS an ideal material for car headlights and curved window fronts.
  • ABS is rigid, scratch-resistant, highly dimensionally stable and impact-resistant.
  • Temperature resistance up to about 100 °C allows a wide range of uses.

In addition, sustainable production is possible because acrylonitrile-butadiene-styrene copolymer has outstanding recycling properties.

But in its basic form, ABS has not yet fully developed all its advantages. The plastic is made even more versatile by a large number of different processing options.

Optimally customizable: Choose from a wide range of processing options

By adding suitable color pigments, acrylonitrile-butadiene-styrene copolymer can be colored in almost any desired shade during synthesis. This includes all standard colors as well as neon colors and even metallic shades.
For large ABS moldings, it may be more economical to forgo coloring and consider painting the finished part instead. The high polarity of the plastic provides an ideal adhesion substrate for spray and brush-on coatings.
In prototyping, this type of surface treatment is also an option for cost reasons and because of its greater flexibility.
Various processes are available for molding acrylonitrile-butadiene-styrene copolymer. On the one hand, ABS can be shaped into the desired form during synthesis. The injection molding and extrusion processes are suitable for this purpose. The liquid thermoplastic is poured or extruded into a suitable mold.
extruded. Since ABS is very dimensionally stable, only slight shrinkage must be expected during cooling.
ABS sheets can also be formed by moderate heating. This process using thermal energy is known as thermoforming.
Cured ABS parts can also be processed using the following techniques:

  • bonding
  • welding
  • bolting
  • machining

We will be happy to explain these techniques to you in more detail and are open to your special requests. Just get in touch with us. The ABS experts at Sattler SCM will find a solution for this much sought-after and reliable material.

Whether edge protectors or body parts: ABS is a much sought-after and reliable material

Due to its unique properties, there is hardly an industrial sector in which acrylonitrile-butadiene-styrene copolymer is not used. Its non-toxicity and dimensional stability allow ABS to move into every child's room, especially in the form of construction toys, clamping bricks or play figures. But anyone who thinks acrylonitrile-butadiene-styrene copolymer is just a children's toy is mistaken. 40 percent of global ABS production is used for kitchen and household appliances. Another 26 percent is used in the manufacture of electrical and electronic applications. Other industries in which ABS is used include:

  • the automotive industry - for the production of headlight lenses
  • the construction industry - for lightweight and curved facade components
  • medical technology - for the production of food-safe disposables
  • leisure - for the production of toys or protective clothing

Our team at Sattler SCM is always on the lookout for new and innovative applications for molded parts made of acrylonitrile-butadiene-styrene copolymer.

Trust our many years of expertise in processing ABS for your workpiece.

Are you looking for something special and individual? Then you are in the best hands at Sattler SCM. As experts in the production and processing of high-quality polymers, we have in-depth knowledge and many years of expertise. This is supplemented by continuous training and intensive research into new production and processing techniques for acrylonitrile-butadiene-styrene copolymer.

At Sattler SCM, we see ourselves as a comprehensive ABS service provider, accompanying you from the initial idea to the production-ready product. Since every step of production is under our complete control, we are able to tailor and optimize our processes to meet your needs at any time.

Contact our ABS experts today and we'll find a way to mold the plastic with the unwieldy name acrylonitrile-butadiene-styrene copolymer into the product you want.

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