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Seminars
For you as engineers / technicians / designers or quality managers who (should) design, develop, take responsibility for or assess components/groups made of plastics and rubber (functionally) in your daily business, Sattler GmbH has put together a seminar kit for an in-house customer seminar in cooperation with GLENPRO Ingenieursgesellschaft GmbH.
Sign upCircle of interested parties
We would like to address you as engineers / technicians / designers or quality managers who (should) design, develop, take responsibility for or assess components / assemblies made of plastics and rubber (functionally) in your daily business.
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Speakers
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Dipl. Ing. (Plastics Engineering) Thorsten Sattler-Lägel
Technical Sales Manager of Sattler GmbH
Elastomer & Polymer Technology
- Born 1973
- Studied plastics and elastomer technology at the FHWS Würzburg.
- This was followed by 5 years as a specialist in plastics technology in the area of pre-development at Robert Bosch GmbH Waiblingen.
- Main focus: Consulting of all departments of the development in the constructive design of plastic and rubber parts incl. several days of staff training.
- This was followed by 4 years as project manager and key account manager in the international OEM automotive environment (USA, Russia, South Korea, Japan, Italy) at DANA/ REINZ-Dichtungs-GmbH, Neu-Ulm, for plastic cylinder head covers with integrated seals, oil separation systems and pressure control units.
- (OEM-customers: Audi, Volkswagen, BMW, Hyundai, Kia, Mazda, YAMZ, Lada, Ford)
- Annual product and customer training.
- Speaker at ASK-Altmann " 9th Plastic Engine Components Forum" 2005.
- Publication in MTZ 12/ 2005 (Motorentechnische Zeitung) on "Oil separation in crankcase ventilation".
- Co-speaker at VDI-Congress " Plastics in Automotive Engineering" 2007.
- Since 2008 working as "Technical Sales Manager" at SATTLER GmbH, Wächtersbach, Sales and Development Office Winnenden.
- Responsible project manager for all customer development projects, for international connections as well as "QM representative" for ISO 9001 and internal QM system and process auditor.
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Dipl. Ing. (Plastics Engineering) Thomas Lemke
Managing Director of GLENPRO
Engineering Company GmbH
- Born 1975
- Studied plastics and elastomer technology at the FHWS Würzburg.
- Initially, he worked for 2 years as a design engineer in the cab development department of MAN Nutzfahrzeuge AG and was the cross-departmental contact person for plastic injection molded parts.
- He then moved to the automotive supplier REUM GmbH & Co. KG as project manager in the development department. In the 6 years, various decorative and functional parts, such as foil-backed and overmolded, galvanized, painted parts, gas injection parts, metal-plastic composite parts,ZBs with kinematics, for renowned OEMs up to series production readiness.
- Pre-development projects with Daimler Research Untertürkheim.
- International projects in USA and Spain.
- Internal and external presentations of pre-development projects with cooperation partners.
- At the end of 2007, the path to self-employment began under the label "GLENPRO Engineering Services". Customers are various companies in the automotive supply industry and special machine construction. Complete project handling under integration of external resources. Set-up of small batch production lines for automotive parts. Testing and optimization of automotive air conditioning units.
- Since 2011 active as managing partner of GLENPRO Ingenieurgesellschaft GmbH.
Pricing € 530
- Folder with all presentations
- CD (presentations and additional documents in electronic form)
- Base price € 530,- per part (A, B, Csee above), net.
- In addition, per participant as a lump sum for seminar documents, € 49, - net.
* Example: You would like to book parts A and B, 5 employees each participate
2 x €530 + 5 x €49 = €1,305
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Topic breakdown
Materials science, design/construction and quality assurance
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Materials science / technology
- Basic classification of polymeric materials, technical properties; advantages/disadvantages.
- Thermoplastics/ High-temperature thermoplastics
- Classification, testing, properties, application
- Elastomers (rubbers), thermoplastic elastomers (TPE) Structure and properties,
- characterization and methods, application
- Duration: approx. 120 min
Design/ Construction
- Dimensioning and design, layout
- Joining of plastic parts (focus: snapping, latching, bolting; for welding and bonding only basic information)
- Duration: approx. 120 min
Quality assurance part 1
BREAK approx. 45 min.
- Assessment of parts; standards/ special features
- Tolerances (basic classification and application, limits)
- High-end QA in the manufacturing process
- Duration: approx. 45 min
Review
- Question list/ consolidation/ group work
- Discussion of customer-specific problems
- Duration: approx. 45 min
Processing technology and tooling
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Processing technology
- Thermoplastics / elastomers methods/ basics, single and multi-component technology, special processes for weight reduction, overmolding technology, etc.
- Duration: approx. 120 min
Tooling technology
- Construction/ Structure
- Sprue technology
- Demolding: Jaws slider, internal slider, 2-step ejector; differences plastics, rubber (elastomers)
- sensor technology (mold cavity pressure sensors)
- functional coatings (as handout)
- Duration: approx. 120 min
Review
BREAK ca. 45 min.
- Question list/ consolidation/ group work
- Discussion of customer-specific problems
- Duration: approx. 45 min
Use of computer simulation (CAE) in development, high-end development of assemblies with functional requirements, quality assurance part 2
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Use of computer simulation (CAE) in the development of plastic and rubber parts
- Simulation of the manufacturing process (feasibility, defect prediction, shrinkage and warpage).
- Finite element based structural mechanics calculations (strength, stiffness, modal analysis, thermal calculations)
- Duration: approx. 90 min
Quality assurance part II (component testing and failure analysis)
- Plastics manufacturing and causes of quality problems
- Examination methods in microstructure analysis with microstructural images from scanning and light microscopy
- Damage cases from practice
- Duration: approx. 90 min
High-end development of assemblies with "Design for Efficiency" functional requirements
BREAK ca. 45 min.
- Methodology/ Process
- Resources: Necessary know-how in the project team
- Coordination (tolerances)/ intelligent testing/
- tool technology/ 1A surfaces
- Practical examples
- The most common mistakes and how to avoid them: "Lessons-Learned
- Duration: approx. 120 min
Review
- Question list/ consolidation/ group work
- Discussion of customer-specific problems
- Duration: approx. 45 min