Seminars
For you as engineers / technicians / designers or quality managers who (should) design, develop, take responsibility for or assess components/groups made of plastics and rubber (functionally) in your daily business, Sattler GmbH has put together a seminar kit for an in-house customer seminar in cooperation with GLENPRO Ingenieursgesellschaft GmbH.
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We would like to address you as engineers / technicians / designers or quality managers who (should) design, develop, take responsibility for or assess components / assemblies made of plastics and rubber (functionally) in your daily business.
Register nowSpeakers
Dipl. Ing. (Plastics Engineering) Thorsten Sattler-Lägel
Technical Sales Manager of Sattler GmbH
Elastomer & Polymer Technology
- Born 1973
- Studied plastics and elastomer technology at the FHWS Würzburg.
- This was followed by 5 years as a specialist in plastics technology in the area of pre-development at Robert Bosch GmbH Waiblingen.
- Main focus: Consulting of all departments of the development in the constructive design of plastic and rubber parts incl. several days of staff training.
- This was followed by 4 years as project manager and key account manager in the international OEM automotive environment (USA, Russia, South Korea, Japan, Italy) at DANA/ REINZ-Dichtungs-GmbH, Neu-Ulm, for plastic cylinder head covers with integrated seals, oil separation systems and pressure control units.
- (OEM-customers: Audi, Volkswagen, BMW, Hyundai, Kia, Mazda, YAMZ, Lada, Ford)
- Annual product and customer training.
- Speaker at ASK-Altmann " 9th Plastic Engine Components Forum" 2005.
- Publication in MTZ 12/ 2005 (Motorentechnische Zeitung) on "Oil separation in crankcase ventilation".
- Co-speaker at VDI-Congress " Plastics in Automotive Engineering" 2007.
- Since 2008 working as "Technical Sales Manager" at SATTLER GmbH, Wächtersbach, Sales and Development Office Winnenden.
- Responsible project manager for all customer development projects, for international connections as well as "QM representative" for ISO 9001 and internal QM system and process auditor.
Dipl. Ing. (Plastics Engineering) Thomas Lemke
Managing Director of GLENPRO
Engineering Company GmbH
- Born 1975
- Studied plastics and elastomer technology at the FHWS Würzburg.
- Initially, he worked for 2 years as a design engineer in the cab development department of MAN Nutzfahrzeuge AG and was the cross-departmental contact person for plastic injection molded parts.
- He then moved to the automotive supplier REUM GmbH & Co. KG as project manager in the development department. In the 6 years, various decorative and functional parts, such as foil-backed and overmolded, galvanized, painted parts, gas injection parts, metal-plastic composite parts,ZBs with kinematics, for renowned OEMs up to series production readiness.
- Pre-development projects with Daimler Research Untertürkheim.
- International projects in USA and Spain.
- Internal and external presentations of pre-development projects with cooperation partners.
- At the end of 2007, the path to self-employment began under the label "GLENPRO Engineering Services". Customers are various companies in the automotive supply industry and special machine construction. Complete project handling under integration of external resources. Set-up of small batch production lines for automotive parts. Testing and optimization of automotive air conditioning units.
- Since 2011 active as managing partner of GLENPRO Ingenieurgesellschaft GmbH.
Pricing € 530
- Folder with all presentations
- CD (presentations and additional documents in electronic form)
- Base price € 530,- per part (A, B, Csee above), net.
- In addition, per participant as a lump sum for seminar documents, € 49, - net.
* Example: You would like to book parts A and B, 5 employees each participate
2 x €530 + 5 x €49 = €1,305
Topic breakdown
Materials science, design/construction and quality assurance
Materials science / technology
- Basic classification of polymeric materials, technical properties; advantages/disadvantages.
- Thermoplastics/ High-temperature thermoplastics
- Classification, testing, properties, application
- Elastomers (rubbers), thermoplastic elastomers (TPE) Structure and properties,
- characterization and methods, application
- Duration: approx. 120 min
Design/ Construction
- Dimensioning and design, layout
- Joining of plastic parts (focus: snapping, latching, bolting; for welding and bonding only basic information)
- Duration: approx. 120 min
Quality assurance part 1
BREAK approx. 45 min.
- Assessment of parts; standards/ special features
- Tolerances (basic classification and application, limits)
- High-end QA in the manufacturing process
- Duration: approx. 45 min
Review
- Question list/ consolidation/ group work
- Discussion of customer-specific problems
- Duration: approx. 45 min
Processing technology and tooling
Processing technology
- Thermoplastics / elastomers methods/ basics, single and multi-component technology, special processes for weight reduction, overmolding technology, etc.
- Duration: approx. 120 min
Tooling technology
- Construction/ Structure
- Sprue technology
- Demolding: Jaws slider, internal slider, 2-step ejector; differences plastics, rubber (elastomers)
- sensor technology (mold cavity pressure sensors)
- functional coatings (as handout)
- Duration: approx. 120 min
Review
BREAK ca. 45 min.
- Question list/ consolidation/ group work
- Discussion of customer-specific problems
- Duration: approx. 45 min
Use of computer simulation (CAE) in development, high-end development of assemblies with functional requirements, quality assurance part 2
Use of computer simulation (CAE) in the development of plastic and rubber parts
- Simulation of the manufacturing process (feasibility, defect prediction, shrinkage and warpage).
- Finite element based structural mechanics calculations (strength, stiffness, modal analysis, thermal calculations)
- Duration: approx. 90 min
Quality assurance part II (component testing and failure analysis)
- Plastics manufacturing and causes of quality problems
- Examination methods in microstructure analysis with microstructural images from scanning and light microscopy
- Damage cases from practice
- Duration: approx. 90 min
High-end development of assemblies with "Design for Efficiency" functional requirements
BREAK ca. 45 min.
- Methodology/ Process
- Resources: Necessary know-how in the project team
- Coordination (tolerances)/ intelligent testing/
- tool technology/ 1A surfaces
- Practical examples
- The most common mistakes and how to avoid them: "Lessons-Learned
- Duration: approx. 120 min
Review
- Question list/ consolidation/ group work
- Discussion of customer-specific problems
- Duration: approx. 45 min
Registration
Send a product inquiry or call us, 07195/ 5830-974